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Prototype Electronics

We have built a number of electronic assemblies as part of our development process.  Here are a few of them below:

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Insanely Large Power Driver

We wanted a drive circuit that was capable of powering a variety of different motor sizes.  So we built this sturdy beast.  It is ridiculously over built for what we needed.  But it has been working for a long time now without failure.  It is capable of putting out bursts of power up to 150 kW.









Digital Controller

This circuit controls all of the switching functions.  It is based around a 16-bit micro processor and includes isolated controls for our power driver.











 
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Motion Capture

We developed this unique module to track the motion of our motors during switching.  Using some clever optical design, we were able to capture the test results with a simple photograph.  See images below for some examples that were taken during various tests.


Motion Capture Pictures

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Switching Speed Less than 2 msec

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Switch moving from left to right.  Note abrupt stop at end (green bars overlap last red bar).  Switch time = 1.8 msec.

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